The Ultimate Guide to Perfectly Fitting Helicopter Helmets

Dear Kind Reader, helicopter helmets are crucial for the safety of pilots and passengers during flight. These helmets provide protection from impact, reduce noise levels, and offer communication capabilities necessary for effective communication between pilots and ground personnel. With advancements in technology, modern helicopter helmets have become highly advanced, incorporating features such as night vision and built-in cameras. In this article, we will explore the importance of helicopter helmets and the technologies that are revolutionizing helmet design.

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The Importance of Helicopter Helmets

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Helicopter helmets are essential gear for all helicopter pilots and crew members. As helicopters are often used for medical emergency transportation, law enforcement, and other critical missions, a helmet can protect the head and save lives during an emergency. The helmet’s primary purpose is to provide protection from external factors, including noise from the helicopter’s engine and rotors, weather conditions, and impacts from any mishaps. A well-designed helmet can help reduce the chances of significant injuries during an accident.

The Role of Helmets in Reducing Fatalities

The National Transportation Safety Board (NTSB) has made it mandatory for all helicopter pilots to wear helmets, which has significantly contributed to reducing the number of fatalities caused by helicopter accidents. Studies have found that pilots wearing helmets have a higher chance of survival than those without it. The helmet serves as a shield to protect the head from blunt force trauma, which is a common cause of death in helicopter accidents.

Types of Helicopter Helmets

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There are several types of helicopter helmets available in the market, each designed to meet specific aviation requirements. The types of helicopter helmets include:

Flight Helmets

Flight helmets are designed to provide maximum protection to pilots during flight, including noise reduction and air filtration. They come equipped with ear cups that enable pilots to communicate with other crew members and air traffic control. They also have a boom microphone, allowing clear communication even in noisy environments.

Rescue Helmets

Rescue helmets are designed for rescue crews and are equipped with integrated visors to protect against debris and a chin strap that remains secure during rescue missions. These helmets usually have a rugged exterior for added protection during rescue missions.

Tactical Helmets

Tactical helmets are designed for law enforcement and military personnel and are made of sturdy, lightweight material for easy mobility. They provide maximum protection and also come equipped with a transparent visor that offers maximum visibility during hostage situations, barricades, and other high-stress scenarios.

Helmet Accessories

Helmet accessories include communication systems, anti-fog lenses, and sun visors that can be attached to the helmet for added functionality and protection.

No The Type of Helicopter Helmet Description
1 Flight Helmets Provide maximum protection to pilots during flight, including noise reduction and air filtration. They come equipped with ear cups that enable pilots to communicate with other crew members and air traffic control.
2 Rescue Helmets Designed for rescue crews and are equipped with an integrated visor to protect against debris and a chin strap that remains secure during rescue missions.
3 Tactical Helmets Designed for law enforcement and military personnel and are made of sturdy, lightweight material for easy mobility. They provide maximum protection and also come equipped with a transparent visor that offers maximum visibility during high-stress scenarios.

Helmet Components

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A helicopter helmet is composed of several vital components that provide sufficient protection and comfort to the pilot. In general, the helmet includes noise attenuation earcups, visor assembly, oxygen mask, electrical system, and communication device. The noise attenuation headset is intended to decrease the helicopter noise levels down to a safe level so that the pilot can hear essential audio signals from the cabin over the sound of the helicopter blades. The visor assembly is used to protect the wearer’s eyes against dust, wind, and other flying debris. Additionally, the oxygen mask assists the pilot with the necessary oxygen supply during high altitude flights.

Noise Attenuation Headset

The noise attenuation headset is the most significant component of the helmet. It reduces the noise level and allows the pilot to communicate effectively with the cabin. The headset is designed to cover the ears entirely and seal the noise out. Noise attenuation earcups work by incorporating several layers of materials used to soak up sound waves before they reach the ear. The most popular type of earcup in use is the Active Noise Reduction (ANR), which employs microphones and electronic circuits to create sound waves that cancel out incoming noise.

Visor Assembly

The Visor assembly works as a barrier between the helicopter pilot’s eyes and airborne elements such as dust, sand, and wind. It is made up of a hinged shield or a transparent visor that can be positioned to offer the greatest possible visibility. The shield is typically made of high-quality polycarbonate, which is highly impact-resistant and unbendable. Many visors include tinting to absorb glare or sunlight, so that it will not impair the pilot’s vision during flight.

Oxygen Mask

Oxygen masks for helicopters are necessary for pilots who fly at high altitudes or engage in search and rescue missions. During the flight, the body will not receive enough oxygen to maintain proper brain function at high altitudes. The pilot must have access to oxygen through a mask. Oxygen masks are usually tightly attached to the face, forming a seal around the nose and mouth to force oxygen into the lungs via the mouth. Such masks are fitted with expiration pressure valves that automatically open when the pilot exhales.

No Type of Helicopter Helmet Features Price Range Brands
1 Full-face Helmet Complete protection, Noise reduction, Communication system $700-$1200 FlightHelmet, Gentex, HGU Helmets
2 Half-shell Helmet Less bulky, Visibility & comfort, Communication system $300-$800 Schuberth, Bell, Bose A20
3 Open-face Helmet Increased visibility, Ear protection, Lightweight $200-$700 David Clark, Alpha Eagle, Gallet

The Different Types of Helicopter Helmets

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Helicopter helmets come in various types, with each specifically designed for different purposes. Here are some of the commonly used helicopter helmets:

1. Flight Helmets

These helmets provide head and ear protection, noise reduction, and are designed to accommodate communication gear. They come in various shapes and designs including the closed cockpit style worn by fighter pilots and the open cockpit style worn by helicopter pilots.

2. Helicopter Rescue Helmets

These helmets are designed for helicopter rescue operations. They are lightweight, waterproof, and designed to prevent head and neck injuries. They come with a visor to protect the eyes from sun glare and are built to withstand the rigors of rescue operations.

3. Heli-Skiing Helmets

If you fancy skiing from a helicopter, then you need this type of helmet. It’s built to provide warmth, has good ventilation, and is resistant to impact. The helmet is also equipped with goggles to give you good visibility.

4. Military Helicopter Helmets

Military helicopter helmets are designed for pilots who fly combat missions. They provide ear protection, noise reduction, and have a comfortable inner lining. They also have night vision compatibility and communication gear attachment capabilities.

5. Offshore Helicopter Helmets

Offshore helicopter helmets provide protection for pilots and passengers flying over rough seas. They have enhanced flotation and visibility features, and are made with materials that can withstand harsh weather conditions.

6. Firefighting Helicopter Helmets

These helmets are designed for firefighters who fly helicopters to put out raging fires. They are built to protect against heat, impact, and moisture. They have built-in communication gear, eye shields, and are often brightly colored for improved visibility during rescue operations.

7. EMS Helicopter Helmets

EMS (Emergency Medical Services) helicopter helmets are designed for paramedics flying in helicopters during emergency rescue operations. They come with a built-in speaker and microphone for communication and have a detachable face shield to protect against wind, rain, and debris.

The Importance of Proper Fitting Helicopter Helmets

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When it comes to personal protective equipment (PPE), ensuring the proper fit is crucial. This is especially true for helicopter pilots, as a properly fitting helmet can mean the difference between life and death in the event of an accident. A loose-fitting helmet can shift around or come off entirely during impact, leaving the pilot’s head vulnerable to injury. On the other hand, a helmet that is too tight can cause discomfort and even headaches or neck strain over time.

The Danger of Ill-Fitting Helmets

According to a study by the U.S. Army Aeromedical Research Laboratory, nearly half of all aviation fatalities could have been prevented with proper use of PPE, including helmets. Ill-fitting helmets were found to be a contributing factor in many of these cases, leading to severe head injuries, concussions, and even death. In addition, helmets that do not fit properly can cause distraction, discomfort, and reduced situational awareness, all of which can be disastrous in high-pressure aviation situations.

Fitting Helicopter Helmets

Fitting a helicopter helmet can be a complex process that requires specialized training and equipment. Each helmet must be individually fitted to the pilot or crew member, taking into account factors such as head shape, size, and weight. In addition, helmets may need to be adjusted based on the type of flight equipment being used, such as masks or communication devices. Many aviation organizations provide training on proper helmet fitting, and it is essential that all pilots and crew members receive this training before using any PPE.

No Common Fitting Issues
1 A loose helmet that shifts during impact
2 A tight helmet that causes discomfort or limits movement
3 Improper use of liners or pads
4 Incorrect adjustment of straps or buckles
5 Ignoring fit issues or symptoms of discomfort

“A properly fitting helmet can mean the difference between life and death in the event of an accident.”

Types of Helicopter Helmets

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There is a variety of helmet types for helicopter pilots depending on their needs and preferences. Each type has unique features that cater to specific requirements. In general, the following types of helicopter helmets are available:

1. Open-Face Helmet

Open-face helmets are lightweight and comfortable to wear. As the name suggests, they do not cover the entire face. Instead, they come with a visor that protects the pilot’s eyes from the sun and wind.

2. Full-Face Helmet

Full-face helmets offer enhanced protection as they cover the entire face. They come with a visor that provides optimal visibility, and some models have integrated communication systems.

Types of Helicopter Helmets

helicopter-helmets,Types of Helicopter Helmets,thqhelicopterhelmet

There are various types of helicopter helmets currently available in the market. Each type is designed to cater to specific needs and requirements of helicopter pilots. The following are the most common types of helicopter helmets:

1. Full-Face Helmet

The full-face helmet is a common type of helicopter helmet that provides a complete head and face coverage. It is designed to withstand high impact and is therefore recommended for high-risk helicopter operations. The helmet offers excellent peripheral vision and noise suppression, making it ideal for helicopter pilots.

2. Open-Face Helmet

The open-face helmet is another type of helicopter helmet that provides less head and face coverage compared to the full-face helmet. It is designed for low-risk helicopter operations and offers excellent visibility and comfort. The helmet is also lightweight and easy to use.

3. Dual-Visor Helmet

The dual-visor helmet is designed to offer both the benefits of the full-face and open-face helmets. It comes with two visors: a clear visor for low-light conditions and a tinted visor for bright daylight. The helmet is suitable for both high and low-risk helicopter operations and provides excellent visibility and protection.

4. Ejection Helmets

Ejection helmets are a specific type of helicopter helmet designed to protect pilots during high-altitude ejections. The helmet is designed to automatically separate from the pilot’s head during an ejection, reducing the risk of neck injuries. Ejection helmets are essential for high-altitude helicopter operations where ejection is necessary during an emergency.

5. Communication Helmets

Communication helmets are designed to provide clear and accurate communication during helicopter operations. The helmet features a built-in microphone and speaker system that allows pilots to communicate with ground crews and other pilots. It is an essential tool in high-risk helicopter operations where communication is critical to mission success.

6. Night Vision Goggle Helmets

Night vision goggle helmets are designed to provide optimal vision during nighttime helicopter operations. The helmet features a built-in night vision goggle system that offers clear visibility in low-light conditions. The helmet is an essential tool for nighttime rescue operations and other high-risk helicopter missions.

The Importance of Durability in Helicopter Helmets

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One crucial aspect when choosing a helicopter helmet is its durability. A good quality helmet can impact the level of protection afforded to its wearer and how long the helmet will protect the user from head injuries. The material used in the construction of the helmet determines its durability. The most commonly used materials are thermoplastic, Kevlar, and carbon fiber composite.


Thermoplastic is the most common material used in the construction of most helicopter helmets. It is a lightweight material that is easy to manufacture and can withstand impact. However, it has a shorter lifespan compared to other materials used in helmet construction.


Kevlar is a synthetic material known for its strength, durability, and ability to resist puncture and tearing. It is commonly used in helicopter helmet construction, and helmets made of Kevlar tend to be lightweight. The material is also heat-resistant, which makes the helmets suitable for use in extreme temperatures.

Carbon Fiber Composite

Carbon fiber composite is one of the strongest and lightest materials used in helicopter helmet construction. Carbon fiber helmets offer maximum protection to the wearer in case of impact. These helmets are also heat-resistant and have a longer lifespan than most helmet materials. However, they are the most expensive.

The Importance of Comfort in Helicopter Helmets

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Comfort is another important factor when choosing a helmet for use in helicopters. A comfortable helmet can help prolong the time an individual can wear the helmet before experiencing any discomfort or pain. A comfortable helmet should fit properly, be well ventilated, and lightweight. A helmet that is too tight or too loose can cause pain and discomfort, which can make the wearer lose focus and affect their performance.

Proper Fit

The helmet should fit snugly on the head, without any pressure points or areas where it digs into the skin. When selecting a helmet, it is essential to try different sizes to find one that fits perfectly, as head shapes vary from person to person. A good fit ensures the helmet stays in place even during sudden movements and offers maximum protection.

Well Ventilated

Wearing a helmet for a long time can cause heat build-up and excessive sweating, resulting in discomfort. Helmets with proper ventilation channels help channel air through the helmet and promote cooling, preventing excessive sweating and discomfort.


When flying a helicopter, the helmet can add weight to the head, which can cause neck and back pain. A lightweight helmet can reduce the weight on the head, making it more comfortable to wear for extended periods.

Helicopter Helmet FAQ

Here are some frequently asked questions about helicopter helmets:

1. Why do I need a helmet for helicopter flights?

Helicopters are known for their fast speeds and sudden movements, which can make flying potentially dangerous. The helmet helps protect your head from impacts that might occur during flight.

2. Can I use a regular motorcycle helmet for flying in a helicopter?

No, regular motorcycle helmets are not designed for flying in a helicopter. They may not offer the same level of protection or visibility required for a helicopter environment.

3. What kind of helmet is best for helicopter flights?

A helmet specifically designed for helicopter flights is usually a good choice. These helmets are designed to provide maximum protection while still being lightweight and comfortable to wear for extended periods of time.

4. How do I know if my helmet is properly fitted?

Your helmet should fit snugly but comfortably on your head without any gaps. You should be able to move your head freely, but the helmet shouldn’t wiggle around or slide off.

5. Can I wear glasses or sunglasses under my helmet?

Yes, as long as the glasses or sunglasses don’t interfere with the fit of the helmet.

6. Are helicopter helmets noisy?

Most helicopter helmets are designed to reduce noise levels, but some noise may still be present during flight.

7. Can helicopter helmets be customized?

Yes, many helicopter helmets can be customized with different colors, logos, and even special features.

8. Will a helmet interfere with my ability to communicate with other passengers or crew?

No, most helicopter helmets include communications systems that allow for clear communication with others on board.

9. Can I wear a helmet with my hair in a bun or ponytail?

It is usually best to wear your hair in a low bun or ponytail to ensure a proper fit for the helmet.

10. Can I wear a hat or ear muffs under my helmet?

No, hats or ear muffs may interfere with the fit and protective capabilities of the helmet.

11. How often should I replace my helicopter helmet?

Most manufacturers recommend replacing a helmet every 5-7 years, or immediately after an impact.

12. What certifications should I look for when purchasing a helicopter helmet?

You should look for certifications such as DOT (Department of Transportation), ECE (Economic Commission for Europe), or Snell M2015 (Snell Memorial Foundation).

13. Can I purchase a used helicopter helmet?

It is not recommended to purchase a used helmet as it may have already experienced an impact that is not visible to the naked eye.

14. How much does a good helicopter helmet cost?

Prices vary depending on the brand and features, but a good quality helicopter helmet can range from $500 to $1500.

15. Where can I purchase a helicopter helmet?

You can purchase a helicopter helmet from aviation supply stores or online retailers that specialize in aviation equipment.

Learn about the importance of wearing proper gear while flying with helicopter helmets. These helmets ensure the safety of pilots and passengers during emergencies.

Fly Safe with Helicopter Helmets

Kind Reader, we hope you found this article on helicopter helmets informative and helpful. Remember, safety should always be your top priority when flying in a helicopter. By wearing a proper helmet, you can protect yourself and your loved ones from potential accidents. Thank you for taking the time to read this article, and we hope to see you again soon. Keep coming back for more exciting articles on aviation and related topics!

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